Pallet Racking Melbourne | Amer Sports Warehouse Fit-Out
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CLIENT
Amer Sports (via ThreeSixty Supply Chain Group)
LOCATION
Cranbourne West, Victoria
Solution delivered
Selective pallet racking warehouse fit-out (Phase 1)
Carton live storage (CLS)
690 locations
INDUSTRY
Sporting goods distribution
Warehouse size
15,000
SQM
Pallet locations delivered
15,540
Number of aisles
17
PROJECT OVERVIEW
As demand continues to grow across the sporting goods and retail distribution sector, warehouse operators require storage systems that can scale efficiently while maintaining operational performance.
Dexion Victoria recently delivered Phase 1 of a major warehouse fit-out for Amer Sports in Cranbourne West, Victoria, supporting the establishment of a new national distribution centre. The project focused on the installation of a high-capacity pallet racking system, forming the foundation of the facility ahead of future mezzanine and automation works.
The result was a large-scale selective pallet racking installation designed to support immediate operational requirements while enabling future expansion.
Amer Sports required a new warehouse facility to support continued growth across Australia and improve overall supply chain efficiency.
The project involved transitioning into a new 15,000sqm greenfield site, with the need to establish a high-performing storage system within a defined delivery program.
The brief extended beyond simply installing racking. The solution needed to:
A key consideration for this project was the staged delivery approach. Phase 1 focused on the pallet racking system, while later stages will introduce additional infrastructure. This required careful planning to ensure the initial installation would integrate seamlessly with future works.
The project also required coordination with multiple stakeholders, including ThreeSixty Supply Chain Group and the project builder, alongside evolving design requirements during delivery.
The objective
Establish the core storage infrastructure for the new facility
Maximise pallet capacity while maintaining accessibility
Support efficient warehouse operations from day one
Provide a scalable foundation for future project stages
Be delivered within program constraints
PROJECT OVERVIEW
Dexion Victoria delivered a selective pallet racking system designed to balance storage density with operational flexibility.
Selective pallet racking was selected as the most appropriate system for this facility, allowing direct access to all pallets while supporting a high-volume storage environment.
Learn more about pallet racking systems and how they support scalable warehouse operations.
The completed system included:
Selective pallet racking
Carton live storage (CLS) zones
Rack protection systems
Dedicated pick face areas
Mesh decking
Safety components integrated into the design
The layout was developed to support current operational requirements while also allowing for future mezzanine and automation integration, ensuring the solution remains relevant as the business continues to grow.
Dexion Victoria delivered the installation within a defined program, working in coordination with multiple stakeholders across the project.
Installation included:
Structured project planning and sequencing
Management of on-site safety and access
Coordination with consultants and builder
Dedicated installation teams to maintain progress
The project required flexibility, with adjustments made during delivery to align with ongoing design changes and site conditions. Maintaining communication across all parties was key to ensuring progress remained on track.
Safety and Compliance
Safety was an important consideration throughout the project.
The system was designed and installed in accordance with AS 4084 racking standards, ensuring compliance with Australian requirements.
The installation incorporated:
These features contribute to safer warehouse operations and help reduce the risk of damage to infrastructure and equipment.
RESULTS
The completed Phase 1 installation delivered a strong operational foundation for Amer Sports’ new distribution centre.
The system provides significant storage capacity to support current operational requirements and future growth.
With 9,636 pick locations and integrated carton live storage, the facility is equipped to handle fast-moving product efficiently.
The racking system has been designed to integrate with future mezzanine and automation works, supporting a staged development approach.
The warehouse layout supports efficient movement, improved workflow, and clearly defined storage zones.
Why Amer Sports Chose Dexion Victoria
Dexion Victoria was engaged based on existing relationships and proven capability delivering large-scale warehouse storage solutions.
This project highlights Dexion Victoria’s ability to deliver value beyond product supply, including:
Strong project coordination across multiple stakeholders
Ability to deliver staged warehouse installations
Engineering-led design approach
Experienced installation teams
Flexibility to adapt to changing project requirements
Delivery aligned with programme expectations
Dexion Victoria continues to support clients across Melbourne and Victoria with warehouse storage solutions designed to improve efficiency, safety and long-term performance.
If your business is planning a new warehouse, expanding capacity, or upgrading an existing facility,
Dexion Victoria can help.
Whether you need pallet racking in Melbourne, a full warehouse fit-out, or a tailored warehouse storage solution in Victoria, our team works with you to deliver practical, scalable outcomes.
Contact Dexion Victoria to discuss your next project.
